Understanding the intermittent bonded ribbon production line
Equipment for producing rollable formats in optical-fiber manufacturing is provided by Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. This setup is designed for 12- and 16-fiber ribbons, allowing buyers to compare its capacity against their planned product range. Factory space and installation needs may also be influenced by the system’s split-type construction.
Fiber Coloring Machine Intermittent Bonded Ribbon Fiber Draw Tower
The stated construction speed for this particular production line is 600 m/min. Fiber pay-off, gathering and guiding, intermittent resin dispensing, UV-LED curing, visual monitoring, capstan pulling, and take-up are combined in the process. The full process is important to evaluate, not just the stated speed.
Factory utilities, reel requirements, available floor space, and installation conditions should be reviewed before purchase. Request the supplier’s documentation package and confirm that the system matches your cable design and operating needs. Early planning for these details can minimize setup delays and make startup smoother.
Key Takeaways
- Intended to produce rollable 12- and 16-fiber formats.
- Specified equipment speed: 600 m/min.
- Uses a split-type construction.
- Curing, monitoring, pulling, and take-up stages are included.
- Check utilities, reels, installation needs, and supplier documents before buying.
Intermittent Bonded Ribbon Production Line
Examine The Intermittent Bonded Ribbon Production Line
Three mold groups help form rollable IBR formats by positioning fibers for small adhesive dots. Mold position is adjustable by operators from 0 to 15 mm, helping maintain consistent spacing and form.
Make Rollable Fiber Ribbons Using Precision Bonding
A 16-spool pay-off supplies fiber to the machine, while guide rollers with U-shaped grooves keep individual strands organized. Hard-anodized roller surfaces promote steady contact during processing. For 12F and 16F layouts, the adjustable valve setup uses 5+5+1 valves for 12 fibers or 5+5+5 for 16. Confirm the required tension control settings with the supplier for your cable design.
Run 12- And 16-Fiber Configurations At Up To 600 m/min
The stated construction speed reaches 600 m/min. The listed reel dimensions, Φ236 mm × Φ25.4 mm × 108 mm and Φ267 mm × Φ25.4 mm × 180 mm, correspond to pay-off reel options holding 25.2 km or 50.4 km of fiber. T-type and fiber-optic take-up reels are also offered for this system. Compare reel capacity with your production requirements and expected changeover time.
Examine The Production Line’s Main Equipment And Controls
Tension, resin placement, and UV exposure must work together to maintain reliable output. Operators can use the system to match settings with the needs of their cable design and fiber ribbon.
Manage Fiber Tension, Resin Dispensing, And UV-LED Curing Together
Every pay-off unit uses electro-pneumatic adjustment. Dispensers can operate independently or in linked groups, with adhesive-dot spacing and counts configured through the interface.
Before UV-LED post-curing, three pre-curing ovens serve the mold groups. Ask the supplier to check resin compatibility and the relevant operating conditions.
The Siemens PLC and touchscreen show lamp current and oven temperature, generate alarms, and support preset lengths. Check the necessary cabinet and power supply arrangements before purchasing.
| Stage | Specification | Buyer check |
| Tension of fibers | Pay-off: 0.4 to 2 N, ±0.02 N; capstan: 50 to 500 g, ±5 g accuracy | Match settings to cable needs |
| Dispensing of resin | Individually operated or linked units with adjustable adhesive-dot spacing and count | Check interface configuration |
| Curing With UV-LED | Three 800 W pre-curing ovens; one 6 kW post-curing oven; 395 nm ± 3 nm; at least 85% cure under stable, high-speed conditions | Confirm resin compatibility |
| Process monitoring | Siemens S7-1200 or S7-1500 PLC; 10.4-inch touchscreen; real-time lamp current and oven temperature, alarms, preset lengths | Check cabinet and power supply |
Plan Installation, Operating Conditions, And Line Configuration
Prepare a designated area before the equipment arrives. An enclosed, clean, dry, draft-free space is required for the optical fibre system. Keep the temperature from 15°C to 25°C, with humidity at or below 85%. These conditions help safeguard fiber equipment and maintain precision during operation.
Review site utilities, electrical capacity, cabinet space, and cable design with your facilities team. The system needs nitrogen supplied at 7 bar and 99.99% purity, together with compressed air at 6 bar. The electrical supply must be three-phase, five-wire, and 380 V ±10%.
- Reserve room for the cabinet, components, resin, and access to service parts. Verify temperature settings and tension control before startup.
- Plan around the specified reel dimensions of Φ410 mm × Φ50.8 mm × 391 mm. Reels of up to 30 kg can be handled by the take-up unit.
- Account for the main power feed-in cable when planning the site. Connection cables and cable trays are not supplied with the equipment.
Before ordering, confirm the supply scope, reel types, and installation requirements. Reviewing these items may limit setup time and avoid subsequent delays. Ask the supplier to verify settings for your fiber and cable design, including lamp accuracy and operating conditions. A clear plan helps the production system start more smoothly.
Request Pricing For A Ribbon Production Solution Tailored To Your Needs
At its stated speed of 600 m/min, this line can be considered by manufacturers producing rollable 12- or 16-fiber formats. Share details of your fiber layout, output targets, cable requirements, reel preferences, and factory conditions to request a quotation.
Check the proposed system for its 16-spool pay-off, UV-LED curing setup, take-up capacity, and available options. Examine the supplied components, dispensing-head options, unit functions, and cable design prior to ordering.
Listed documents include operating and maintenance manuals, a general layout drawing, electrical schematics, and a wear-parts list. These documents can help assess setup time and ongoing service needs.
Contact Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. to request pricing and configuration details that suit your output plan and site utilities. Verify the supply scope and replacement parts before purchase.
